After a bit of fiddlying about trying various combos it would seem its because the fill for the complex profile included some curves. Once I removed the curves the SEO worked.
A tad annoying the manual doesn't say don't use curves and or the SEO doesn't let you
As you were it isn't the curves in fat it is the wall priority. The multi storey wall had a priority of 4 and the complex profile wall had a priority of 2. Made them both the same now all is well
AC versions 3.41 to 25 (UKI Full 5005).
Using AC25 5005 UKI FULL
Mac OSX 10.15.7 (19G2021) Mac Pro-2013 32gbRam AMD FirePro D500 3072 MB graphics